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材料調達代行・機械部品加工

We are developing a contract manufacturing business that utilizes our own manufacturing and processing equipment such as electric furnaces and rotary kilns. We also handle orders that include material procurement and orders based on materials supplied by the ordering party.

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材料調達代行・機械部品加工

SERVICE-1

Business overview

Taking advantage of one of the largest site areas, building scales, crane capacities, and processing equipment in the Joetsu area, we can manufacture individual parts (machine processing, press molding, laser processing), partially machine finish, weld canned products, and We can provide a wide range of support, including large can manufacturing products based on drawings and specifications, manufacturing of machinery, painting, inspection, and consistent contracting from assembly to installation.

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SERVICE-2

Main contract processing patterns

CASE 1:Contract processing of individual parts

We machine materials provided by customers. In addition to machining, we can also handle laser cutting and press processing.
The shape of the supplied material is not important. We can cut standard length bars, tubes, and large plates to the size of the parts and machine them.

CASE 1: Processing of individual parts

CASE 2:Contract processing of large machine parts

Tanabe will machine and finish large machine parts that have been welded and assembled by the customer.
We can process products weighing up to 20t on a gantry machining center and up to 10t on a vertical lathe. There are size restrictions, so please contact us for details.

CASE 2: Contract machining of large machine parts

CASE 3:Material procurement and parts processing contract

We manufacture and process parts based on customer designs, including procuring materials.
By taking on the entire process, including material procurement, we are able to reduce the production management burden on our customers.

CASE 3: Material procurement and parts processing contract

CASE 4:Full-service contract covering procurement, manufacturing, welding and finishing

We provide a one-stop contract processing service for parts based on customer designs, including material procurement, small part manufacturing, welding, and finishing.
By entrusting us with multiple processes, we can help reduce the management burden on our customers and shorten delivery times. We can also undertake blast finishing and painting after processing.

CASE 4: Lump sum contract including procurement, manufacturing, welding and finishing

Compatible materials

  • ・Carbon steel SS400, SM400, S45C
  • ・Chrome molybdenum steel
  • ・Austenitic stainless steel (SUS304, SUS316, SUS310S, etc.)
  • ・High nickel alloy
  • ・Copper, brass, aluminum

SERVICE-3

Main manufacturing equipment

Gate type machining center Processing range: W2,900×L8,250×H1,600 Maximum workpiece weight: 20t
Vertical lathe Processing range: φ4,000×H1,500 Workpiece maximum weight: 10t
press machine Maximum pressure: 600 tons
Bending machine (bending roller) Maximum board width: 3,000mm Maximum board thickness: 19mm
TIG welding machine
crane Capacity 20t, 15t, 10t, etc. Height under crane 12m

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Processing examples

Valve parts

  • Commission pattern: 2
  • Material: Cast steel
  • Size: Φ1100×200
  • Weight: 600kg
  • Other: The customer provided us with the casting parts, which we machined and finished.

Valve parts

Molding machine parts

  • Commission pattern: 4
  • Material: Stainless steel
  • Size: Φ500×H300
  • Weight: 50kg
  • Other: Based on the customer's production drawings, we procured materials, manufactured the sub-parts, and finished them by machining after welding.

Molding machine parts

Molding machine parts

  • Commission pattern: 4
  • Material: Stainless steel
  • Size: Φ300×H500
  • Weight: 60kg
  • Other: Based on the customer's production drawings, we procured materials, manufactured the sub-parts, welded them, and then machined them. After processing, we even painted them before delivering them.

Molding machine parts

Receiving equipment parts

  • Commission pattern: 4
  • Material: Carbon steel
  • Size: Φ2000×H200
  • Weight: 1000kg
  • Other: Based on the customer's production drawings, we procured the materials, produced the sub-components, and finished them with machining after welding.

Receiving equipment parts

Receiving equipment parts

  • Commission pattern: 4
  • Material: Carbon steel
  • Size: W1500×L5500×H750
  • Weight: 2000kg
  • Other: Based on the customer's production drawings, we handled everything from sourcing the materials to manufacturing the sub-components, welding, machining, and finishing the parts.

Receiving equipment parts

Receiving equipment parts

  • Commission pattern: 4
  • Material: Carbon steel
  • Size: Φ3000×H400
  • Weight: 1500kg
  • Other: Based on the customer's production drawings, we handled everything from sourcing the materials to manufacturing the sub-components, welding, machining, and finishing the parts.

Receiving equipment parts

Receiving equipment parts

  • Commission pattern: 4
  • Material: Carbon steel
  • Size: W3000×L7500×H400
  • Weight: 1800kg
  • Other: Based on the customer's production drawings, we handled everything from sourcing the materials to manufacturing the sub-components, welding, machining, and finishing the parts.

Receiving equipment parts

Equipment Frame

  • Commission pattern: 4
  • Material: Carbon steel
  • Size: Φ2000×H2000
  • Weight: 3,500 kg
  • Other: Based on the customer's production drawings, we handled everything from sourcing the materials to manufacturing the sub-components, welding, machining, and finishing the parts.

Equipment Frame
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Service/Technical Information

  • Casting Division

    We specialize in highly difficult castings with multiple cores using the technology we have cultivated as a top manufacturer of various electric furnaces.

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  • Procurement information

    We are looking for a wide range of suppliers to cooperate with us in procuring materials, parts, equipment, and various services.

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  • superheated steam technology

    Introducing superheated steam technology, which has high energy density and thermal efficiency and is used in many industrial processes.

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  • Contract manufacturing

    This is a contract manufacturing business that utilizes our own manufacturing and processing equipment such as electric furnaces and rotary kilns.

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CONTACT

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Please feel free to contact us.

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